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Predictive Maintenance
Statistical and behavioral understanding of equipment to fortell maintenance.
See Also: Maintenance
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Predictive Maintenance
Predictive Maintenance (also known as Condition Based Maintenance) defines the need for maintenance tasks based on the actual condition of the machine.Predictive maintenance helps to eliminate catastrophic equipment failures, extends the operational life of machine components and reduces the costs of parts and labor.
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Vibration Analysis and Balancing Tools
PRÜFTECHNIK Condition Monitoring GmbH
Predictive maintenance tools for vibration analysis can help prevent machine failure and avoid costly production downtime. Our vibration analysis tools are used for condition monitoring on rotating equipment to help detect early component wear and damage. Vibration analysis and balancing are integral parts of any condition-based and predictive maintenance program.
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Platform
Diagnostics as a Service
Augury brings artificial intelligence technology to the maintenance world with a next-generation Predictive Maintenance solution. The platform listens to your machines, analyzes the data in real-time, and provides accurate and actionable diagnostics in-house.
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SmartDiagnostics
An innovative predictive maintenance system for pumps, motors and other rotating industrial and commercial equipment, KCF SmartDiagnostics® was designed from the outset as an affordable, integrated suite of products that puts predictive maintenance within practical reach of medium and small operations - anyone that demands the best protection and longest life from key machinery. With SmartDiagnostics® you give your machines a voice so they can tell you when they need attention!
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Leaky Insulator Detector
LIDOR
The Leaky Insulator Detector (LIDOR) is two-piece hand held non-destructive inspection system which utilizes AC/DC Current sensor and Ultrasonic technology for predictive maintenance. The Leaky Insulator Detector (LIDOR) has a Flexible clamp sensor and Ultrasound Receiver.
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Leaky Insulator Detector (LID) Camera
CORONA CAMERA
The Leaky Insulator Detector (LID) is two-piece hand held non-destructive inspection system which utilizes AC/DC Current sensor and Ultrasonic technology for predictive maintenance. The Leaky Insulator Detector (LID) has a Flexible clamp sensor and Ultrasound Receiver.
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Digital Twin
Engineering simulation software has traditionally been used for new product design, but with the advent of advanced embedded sensors, engineers can now use this data to create digital twins. Digital twins can be used in real-time systems analysis to schedule predictive maintenance and implement performance optimizations. With the Hybrid Analytics capability of Ansys, engineers can reach an unparalleled level of accuracy using predictive analytics by combining machine learning (ML)-based analytics with a physics-based approach.
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Wireless Current Quality Analyzer and Motor Analyzer - 3SIQ
Signals & Systems India Private Limited
3SIQ enables current quality analysis using wireless technology and thus allows operators to work from a safe distance. This Industry 4.0 and ISO 50001 Condition-based monitoring solution seamlessly combines the flexibility of using any Smart Phone or Tablet to provide powerful analytics and insights towards predictive maintenance, making the maintenance engineers’ life not just safer, but smarter as well.
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Power Meters
ACI power meters can reduce energy consumption through predictive maintenance, identification of underperforming equipment, calculation of ROI, and many other measurements. They can communicate with a BMS or work as stand-alone data loggers. ACI has the technical knowledge to ensure your installation is on time and on budget.
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Service & Support Product
Datacolor GUARDIAN
GUARDIAN™ is a comprehensive, service & support product, giving peace of mind at a very affordable price. Datacolor GUARDIAN is the ultimate remote instrument monitoring solution;a unique predictive maintenance program for Datacolor’s spectrophotometers that employs periodic diagnostic testing and review by trained Instrument Experts.
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Structure-borne Probe
T20
The structure-borne ultrasonic probe T20 is used for condition monitoring of machines, systems and processes, given that they generate detectable structure-borne sound in the ultrasonic range. Changes in the sound signals indicate a change in the condition and/or process of the plant. The detection of these changes forms the basis for condition monitoring in predictive maintenance.
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Thermography Camera
IRT513-A
Wuhan JOHO Technology Co., Ltd
power industry inspection*Industrial process & manufacturing facilities diagnosis* Predictive and preventative maintenanceRugged, durable and easy operation, equipped with new-generation IR detector, IRT513-A delivers ultra high-qualityimages. High resolution, wide temperature range, precise measurement, together with Ethernet remote control guaranteeshigh performance.IRT513-A is the ideal device for maintenance and predictive detection of high temperature target, delivercrisp and clear thermal distribution. Combined with user-friendly software, this IR thermal imager provides a completesolution for variety of industrial, as well as Lab and R&D application.
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On-Line Electric Motor Analyzer
EMAX
The EMAX tester allows for proactive predictive maintenance without requiring a shutdown of the motors for access. The power and convenience of dynamic testing collects data without interrupting production processes. The EMAX can be used for process analysis with motor current signature analysis and also provides voltage, power, and efficiency data.
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Vibration Condition Monitoring
Vibration Condition Monitoring is a predictive maintenance method that allows for early detection of problems with vibration. The techniques of Vibration Condition Monitoring share a common objective of indicating early signs of deterioration or malfunction in machinery. It also helps to reduce failures in your workplace as well as increasing your safety and machine performance.
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Handheld Insulation Resistance Testers
U1450A/60A Series
The U1450A and U1460A series insulation resistance testers are ideal for predictive and preventive maintenance measurement tasks in electrical and industrial applications. With their vast measurement capabilities, efficient automated report generation and high durability, you can accomplish more in a day’s work with the Keysight U1450A and U1460A series insulation resistance testers.
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Photovoltaic
For solar panel installations, problems such as insulation resistance degradation or issues with ground/earth continuity can pose a risk to safety as well as efficient operation. Continuous and predictive maintenance is essential to ensure regulatory compliance as well as the prevention of electrical hazards and fire risks, and enables operators to ensure the optimal performance of PV installations.
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Condition Monitoring System
Cut costs and boost productivity with a condition-monitoring tool designed for ease of use and scalability. The Dynapar OnSite™ system is a powerful predictive maintenance system targeted at preventing failures before they occur. It can slash unscheduled downtime, improve efficiency of route-based vibration analysis, and provide real-time analytics and trending to warn of possible machine failures.
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Condition Monitoring Software
Emonitor
No matter what requirements you have – simple or complex, the Emonitor Condition Monitoring Software (CMS) is a one-size-fits-all solution for establishing and executing a condition-based predictive maintenance program. CMS combines all the capabilities from the entire legacy Emonitor suite into one solution. There are no tag limits, no functional levels, no decisions to make between budget and function.
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Wind Turbine Condition Monitoring
It has also become increasingly apparent in recent years that the wind turbine industry has recognised the importance of condition-based monitoring, especially for offshore wind turbines, where access is often limited.To increase reliability and minimise down time, many wind turbine manufacturers, owners and operators are turning to condition-based monitoring systems, aimed at predicting wind turbine maintenance issues, so that operators can quickly and effectively carry out predictive maintenance, repairs and replacements of components when needed, without the need for costly routine maintenance checks and visits. As a result, a condition monitoring system increases operational time, improves site performance and reduces maintenance costs for wind turbines, especially offshore ones.
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The CorGrid Suite - All-in-One Software and Hardware
CorGrid is an innovative Industrial Internet of Things (IIoT) platform that revolutionizes business operations from the ground up. Our IoT Suite provides the essential software and hardware for straightforward and seamless IoT implementation. The CorGrid platform integrates equipment preventive and predictive maintenance and industrial process monitoring and control, all within a unified software interface, a single pane of glass.
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Static Electric Motor Analyzers
Baker Instruments’ static motor test equipment is the industry-leading suite of products for detecting weaknesses and faults in the insulation systems of electric motors, generators and coils. Employing both low-voltage and high-voltage tests – such as Baker’s signature surge test - these essential troubleshooting and predictive maintenance tools allow maintenance professionals to assess any need to maintain or replace specific motors and generators that support their business. Equally at home in the motor repair shop or on a plant floor, these testers ensure that the electrical condition of your rotating machinery is understood.
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RISC-based DIN-rail Embedded System
The RISC-based DIN-rail fanless embedded system series is designed to simplify device-to-cloud connections, which can be used to develop powerful and low power IIoT applications such as machine monitoring and predictive maintenance. They enable machines to connect to the internet and communicate with one another easily. The vertical din-rail makes this series product easy to be installed in a small cabinet and offers various fast-transfer input/output ports
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Particulate Instruments
Teledyne Advanced Pollution Instrumentation
Teledyne API offers a combination of particulate matter measurements to meet a variety of data quality objectives for regulatory ambient air quality monitoring. All T Series instruments offer two front-panel USB ports, an advanced touch screen full color display, customizable user interface with predictive maintenance alerts, one-touch real-time graphing, and multiple language support.
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Gas Calibrators and Zero Air Generators
Teledyne Advanced Pollution Instrumentation
All T Series instruments offer two front-panel USB ports, an advanced touch screen full color display, customizable user interface with predictive maintenance alerts, one-touch real-time graphing, and multiple language support. Teledyne API offers an extensive line of high quality gas calibrators and zero air generators to meet even the most demanding applications.
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Digital Oxygen Sensor
Memosens COS81D
Memosens COS81D is the ideal oxygen sensor for hygienic applications such as fermentation and inertization. Its precise, long-term stable measurements and its permanent self-monitoring ensure the most reliable measured values to help meet your desired product quality and optimize product yield. Thanks to Memosens digital technology, COS81D combines maximum process and data integrity with simple operation. It enables lab calibration and facilitates predictive maintenance.
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Route Based Vibration Data Collector
The Crystal Instruments CoCo series are portable devices for vibration monitoring and predictive maintenance applications. The system consists of a CoCo analyzer and the Engineering Data Management (EDM) software. The CoCo is used to make field measurements and the EDM software in Vibration Data Collector (VDC) Mode is used to setup the CoCo hardware and define routes before field measurements, and to download data from the CoCo to analyze and archive afterwards.
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Machine Conditioning Solution for CNC Machines
EDGE MCM Quick Start
The Edge MCM Quick Start machine condition monitoring solution for CNC machines delivers real-time actionable insight to reduce downtime using AI at the edge. Developed by SAS, the leader in advanced predictive analytics and ADLINK, a global leader in edge computing, the Quick Start solution is easy to install providing 24-hour data analysis enabling maintenance managers to take the right action when needed. This fully integrated, open and flexible solution provides a quick return on investment by quickly and easily minimizing machine downtime, reducing maintenance costs and improving machine reliability and productivity.
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Vibration Analyzer
CoCo-70X
The CoCo-70X is Crystal Instruments’ latest handheld vibration analyzer, featuring an improved user interface and redesigned chassis. The CoCo-70X is a four-channel vibration analyzer with an IP-67 rating, designed specifically for the machinery Predictive Maintenance (PdM) community. The CoCo-70X offers powerful processing capabilities and an intuitive user-interface, providing users with an easy-to-use data collection experience. The newly designed chassis is lighter and more ruggedized, making the CoCo-70X a perfect device for route-based measurements.
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Predictive Emission Monitoring Systems
PEMS
Predictive Emission Monitoring Systems are software-based solutions able to deliver reliable real-time emission estimations exploiting advanced mathematical or statistical models. PEMS provide accurate emission monitoring, drastically reducing the capital investment and ongoing operating costs due to maintenance activities and spare parts, minimizing the interferences with plant operations. PEMS allows plant owners and operators a better control on costs, neglecting unexpected costs due to unpredicted issues in the conventional hardware analyzers.
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pH Analyzers & ORP Analyzers
A pH analyzer consist of a sensor, transmitter and process adaption, combined to best suit your pH control needs. In-line pH analyzers from METTLER TOLEDO provide accurate process pH measurements in a wide range of environments, from ultrapure water to hygienic measurement in a bioreactor to dirty chemical production. pH analyzers and ORP analyzers that use digital Intelligent Sensor Management (ISM) technology help reduce maintenance through integrated predictive diagnostics.
